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We’ll help you
implement your plans

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It all starts with your idea

Do you have a product you need to prototype, or are you looking for solutions for your series production? Are you looking for a partner offering technical solutions?

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Joint specifications are the basis

Let’s create the specifications by mutual discussion. It will be a great start for effective solutions down the line.

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Designs and simulations

Before we start machining, we will first go through designs and simulations. We will take a look at your production.

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Implementation and deployment of solutions in production

We will keep you informed about how the joint task is being implemented. By testing as much as possible before the final installation, we ensure a quick production start-up.

Inquire about a solution

What does cooperation with us look like and what does it consist of?

Specifying the task

For us, even the specification forms part of the process – we discuss the purpose and we talk about marginal conditions and solution outlines. It is often necessary to visit the customer to get first-hand experience and form one’s own impression. We will tune the specifications together, using the opportunity to discuss the matter further and steer the future project towards exciting outcomes.
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Training

Training after acceptance is highly important. Thorough training is the basis for correct machine control and production efficiency. We propose a sufficient number of training days, and after a test period of the machine’s full operation in production, we provide additional training.
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Production and assembly

Most designed workplaces originate in our production. Here we also prepare jigs or other necessary parts, do wiring, programming and preparations for test machining.
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Machine selection

Machines are selected not only using technical parameters. We try to meet the client’s requirements, but we also design the organisation of production with an emphasis on cost-effectiveness. For us, a machine is a part of the technology as a whole.
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Simulations

If the technology concept got you excited and you like the proposed technology procedure and operations, simulation is the next possible step. Its benefits are more accurate estimates of machine and auxiliary times. At the same time, other details of the proposed machining process can be tuned based on observations, and the dimensions of the selected tools can be verified.
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Financing

Technical issues and discussions, in particular, are an important aspect in any successful project implementation. We can devise for our customers a financing method, and at the same time we are ready to come up with a proposal for a solution regarding financially securing an order.
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Technology study

The technology study is a perfect foundation for further discussions with the client, and also the first step for an assignment in the field of machining technology. Its outcome is a simple presentation of operations involved, including a recommended machine and a basic time study.
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Warranty and post-warranty service

We are committed to offering affordable service, and we see it as our obligation to continuously improve it. We have service packages pre-prepared and we are ready for discussions about post-warranty terms and the contract.
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Test series

For us, producing a test series is best done at our own facility. We have at our disposal suitable measuring devices and are able to incorporate your remarks from pre-acceptance tests of the complete production cells. This shortens the production start-up.
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Workplace design

If the client is interested, we are able to prepare a 3D model of an entire workplace, including jigs or other peripherals. We can design special auxiliary equipment for workpiece handling or measurement devices.
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Prototyping

Today, everywhere you look you will find powerful CAD/CAM tools; however, not all requirements can be processed using them. If an important project is involved and you are interested, we offer prototyping. The option to produce a matching part with various settings and approaches can move the whole project to another level. Especially in matters of surface quality and accuracy.
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Subsidy

We continuously monitor subsidy programmes and support methods. In this area we offer consultancy linked to the project implementation itself and the design of the technical solution.
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Clamping study

The machined part frequently cannot be clamped using standard jigs. It may be beneficial to consider multiple clamping or a special jig. The output is a structural design and a description of the elements used. The assembly is then used for a collision analysis and as a basis for a possible machining simulation.
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Optimisation

Despite the fact that both parties give their best to the completed contract, after a while it is good to return to the proposed solution. Daily real-life production reveals improvement opportunities and leads to higher productivity and greater cost-effectiveness.
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Training before installation

The production and assembly period is great for the initial familiarisation of future operators or technologists. We have a fully equipped training centre, which enables trainees to detach themselves from their daily duties and later to master the delivered equipment more quickly. Practical training takes place on the machines in our production facility.
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Automation

Thanks to our knowledge of the technology process, we are able to design workplace automation and calculate its yield. We also work here with 3D data, and together with the client, we discuss workplace ergonomics, the overall lay-out, and the automation control method.
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Industrial management

The assignment does not have to relate to any particular workplace. If the task concerns a more complex production process, involving multiple workplaces, we are ready to consult. It is important to remember that production is not only about machines and equipment. The future solution should follow the processes of technical preparation of production (TPP), production itself, and inspection.
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Tool list

Based on the approved design, a tool list is drawn up. This often includes designed special tools for shaped surfaces, combined tools to increase productivity, or other solutions suitable for the implemented project.
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Pre-acceptance

This is the milestone for every order, which shows how well we have dealt with the whole project management. It is an essential step for tuning the technology before its acceptance and commissioning.
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Reverse – engineering 

Reverse-engineering is used when no documentation or 3D data from the client are available. We’ll scan the product using the appropriate method and, using the scanned points, our designers will create a model applicable for our technology and production.
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Installation at the customer’s site

Installation at the customer's facility can take up to several weeks, depending on scope of the supplied equipment. The installation is carried out by our service technicians, and if necessary, our designers, programmers, or metrology colleagues (with a precise measurement laser) can step in. Installation is completed by handing over of protocols and training related to equipment maintenance.
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TGS designs solutions

Managerial challenges of our customers

I am working out how to find capacity for production prototyping or sampling

Only a few years ago, prototype facilities were a part of many production plants. But nowadays, it is difficult to find capacity for prototyping or sample verification in standard production. In standard production, also time pressure often does not allow multiple options, strategies or approaches to be tested. Therefore, we have invested in establishing a Prototype Production Department, whose capacity and purpose makes it ready to solve such assignments, including reverse-engineering, with its own production and the delivery of the accompanying technological documentation, as well as records and reports on the achieved results. Interesting synergies emerge not only in the production itself, but also during the mutual brainstorming on the production process, the machining approach, and sometimes the design of the part.  MORE ABOUT PROTOTYPE PRODUCTION

I would like to figure out the consumption of tools and the cost-effectiveness of their deployment in production

The offer of tools available in the market for chip-forming machining seems to be infinite. But there are fundamental differences with respect to the technological application, price, and efficiency.  Testing and assessing cost-effectiveness are of great importance too. The question is whether or not it is worth increasing tool consumption in exchange for shorter machine times and thereby faster production. If you have an assignment for us and are looking for a partner to discuss cost-effectiveness, do not hesitate to contact us. MORE ABOUT TOOL MANAGEMENT

I’m worried about long setup (auxiliary) times and inefficient production

Production efficiency has for quite a time been difficult to find in machine times. Tools and machines are achieving high technical levels and critical auxiliary times are often hidden in production processes, technological procedures, or production organisation. A solution can be found by simply discussing these matters in your production facility, or getting someone else’s perspective from a slightly different angle. Let us take a look.

I’ve decided to focus on adjusting and preparing machines for a certain type of production

We frequently work under pressure of contract deadlines and quick specification changes made by customers who have prioritised operational preparation and production management. Often this is an effective solution, but it can be hard to sustain, and it places high demands on workshop staff and production operators. At the same time, it is a frequent source of downtimes. The solution may be to re-examine the process and details of the technical preparation of production (TPP), which can be underestimated.

We’re thinking of automating our CNC machines and are trying to navigate what the market is offering

Labour shortages and the repetitive routine nature of work will usually give rise to ideas about automating production. For CNC machines this includes the necessity of perfectly tuning the machining process, since this is a prerequisite for successful implementation. It is good to keep in mind that automation does not mean robotic automation, and it is always useful to consider the suitability of all available solutions for your operation. How do we find our bearings when there are so many different solutions on the market? That’s exactly why we’re here! MORE ABOUT AUTOMATION

We constantly strive to improve the level and the inventiveness of Czech engineering.

30 years

of experience

14000+

delivered orders per year

100+

enthusiastic employees

12000+

business meetings per year

More information? Send us an e-mail

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