Prototype production
materialisation of an idea
We specialise in the implementation of prototype projects. When delivering new technologies or optimising existing ones, we produce verification samples and test the production times of the respective components. We custom-design and build clamping elements, and subsequently run tests during real operation.
Prototyping
Sampling
Series production
Measurement checks
Application
Cooperation
Assembly
In-house products and special equipment
Approximately one half of our capacity is used for manufacturing parts. We focus on the production of parts according to our own design as well as TGS portfolio products. Besides standard stock items, we manufacture special products tailored to customer needs based on a particular assignment and needs, e.g. clamping jigs, palletisation elements, robot grippers, and special tools.
Part prototyping and co-operation
We provide the prototyping of parts on modern machining centres. We verify the design and mechanical properties of parts during the preparation stages for series production, and we provide cooperation during their implementation and optimisation.
We offer cooperative production using various machines – from precision 5-axis centres to robust gantries. The inspection of parts in a state-of-the-art metrology laboratory comes as standard.
AXILE G8
- high-performance 5-axis centre
- combines dynamics and high precision
- continuous 5-axis machining
- parts with complex shapes
Table dimensions: D = 800 mm
X, Y, Z travels: 850 × 670 × 600 mm
CORREA FOX
- innovative gantry centre
- high rigidity, power, and precision
- workpieces up to 5,500 mm
Table dimensions: 5,500 × 2,500 mm
X, Y, Z travels: 5,000 × 3,750 × 1,500 mm
HARTFORD HCMC1682
- vertical 3-axis centre
- robust cast-iron bed providing high stability and rigidity
- high-performance spindle for the fast removal of large amounts of material
Table dimensions: 1,750 × 820 mm
X, Y, Z travels: 1,620 × 820 × 660 mm
KITAMURA MYTRUNNION 4G
- vertical machining centre
- perfect for the production of high precision parts
- improved vibration damping for surface finishing
Table dimensions: D = 400 mm
X, Y, Z travels: 610 × 610 × 500 mm
KITAMURA SUPERCELL 300G
- horizontal 5-axis centre
- twenty pallets, automatic exchange
- storage box for 230 pcs of tools
Table dimensions: D = 200 mm
X, Y, Z travels: 460 × 510 × 460 mm
Get inspired by the projects we have already realised
Have a look at our references.
Our other services relating
to prototype production
PROTOTYPE PRODUCTION
In prototype production, we test our own products under real conditions to learn about their technical nature. Moreover, we prepare prototypes and part samples, test proposed technologies, and verify production times in real operations.
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AUTOMATION
We want to co-ordinate automation and machining technologies, since only this way can we achieve the required efficiency. For us, automation does not just mean robots: we can also handle palletisation or automatic clamping.
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WORKSHOP METROLOGY
Measuring is provided as a separate service, or as part of machine installation. In our fully equipped metrology laboratory, we also test our own products, e.g. milling cutter bodies.
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MACHINE MEASUREMENT
Measurement is a part of our warranty inspections, and the final report reveals the condition of a machine. If the result is not satisfactory, we re-adjust the machine or perform software compensation.
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Catalogue